- Lean Training Materials
- Quick Die Change (SMED)
- SMED Quick Changeover - Foundations of SMED Video Course
SMED, or Single-Minute Exchange of Die, was created by the renowned industry legend Shigeo Shingo. SMED is designed to bring the changeover time for machines down to less than 10 minutes. This DVD will introduce you to the foundational elements of SMED Quick Changeover, as well as how you can begin implementing a SMED program within your own workplace. We have broken SMED into its essential elements, providing bite-sized, focused information that can be taken straight to your workplace. With these modern approaches to Quick Changeover, you can quickly and efficiently communicate all the information necessary across your organization to reduce your changeover times and immediately improve your operations. This DVD consists of 12 videos with a total running time of 35:27.
Course 1 - The 7 Wastes of Lean (8 Videos)
The first chapter introduces and explains each of the 7 Wastes.
- Video 1 - 7 Wastes Overview
- Video 2 - Defects
- Video 3 - Inventory
- Video 4 - Processing
- Video 5 - Waiting
- Video 6 - Motion
- Video 7 - Transportation
- Video 8 - Overproduction
Course 2 - Deeper Understanding of Lean Through 5MQS (7 Videos)
The next chapter deepens this understanding through defining the advanced concept known as 5MQS.
- Video 1 - 5MQS Overview
- Video 2 - Man
- Video 3 - Machine
- Video 4 - Material
- Video 5 - Management
- Video 6 - Method
- Video 7 - Quality
- Video 8 - Safety
Course 3 - Advanced Concepts of Lean Wastes into the 21st Century (3 Videos)
The third chapter contextualizes the concept of Waste for the 21st century. It highlights how the 7 Wastes have changed to 8 Wastes, as well as addresses the difference of Wastes in the context of service, office, and healthcare environments lead by Lean Guru Yamada-Sensei.
- Video 1 - Yamada's Method
- Video 2 - Beyond the 7 Wastes: The 8th Waste
- Video 3 - Understanding Kaizen and Lean with Muda, Muri, and Mura
Course Supplement - Forms for Waste Identification and Elimination (1 Video)
The fourth and final chapter focuses on reviewing the 7 Wastes Observation Form, which is used in all workshop observation exercises.
- Video 1 - Lean Wastes Forms - Waste Observation Form
Number of Videos - 20
Running length - 44:34